PPE Hazard Assessment and Proper Use

PPE

The Problem

Workplace hazards like chemicals, falling objects, sharp materials, and noise are everywhere. Without proper Personal Protective Equipment (PPE), these hazards can lead to injuries, illnesses, or worse. A common issue is outdated or inadequate PPE as tasks or workplace conditions evolve. Today, we’ll discuss the importance of PPE hazard assessments, employer and employee responsibilities, and how we can ensure the right PPE is used to keep everyone safe.

Identify the Hazards

  • Physical Hazards: Flying particles, sharp objects, and falling tools.
  • Chemical Hazards: Exposure to toxic substances, vapors, or liquids.
  • Noise Hazards: High-decibel environments causing hearing loss.
  • Radiation Hazards: Ultraviolet light, welding arcs, or lasers.

The real danger comes when PPE is not reassessed as tasks change, new equipment is introduced, or workers fail to report inadequate PPE.

Safety Practices and Preventative Measures

  1. Hazard Assessment and PPE Selection:

    • Employer Action: Employers are required to conduct hazard assessments to identify workplace risks and determine the appropriate PPE for each task.
    • Why It Matters: Accurate assessments ensure PPE matches the actual hazards, reducing injuries.
    • Communication: Employers must communicate PPE requirements clearly to employees.
  2. Employee Responsibility to Report Hazards:

    Employees must notify supervisors if they encounter:
    • PPE that no longer protects them adequately.
    • Non-routine tasks requiring new or additional PPE.
    • Changes to tasks or processes that introduce new hazards.
    • A need for PPE that hasn’t yet been provided.
    • Why It Matters: Employee input ensures the PPE hazard assessment stays current and effective.
  1. Proper Use of PPE:

    • While today’s focus is on hazard assessments, upcoming talks will provide specific guidance on the correct use and care of PPE for different tasks.
    • Why It Matters: Selecting the right PPE is only effective if workers use it properly—incorrect PPE use increases the risk of injury or illness.
  2. Continuous Improvement and Feedback:

    • Employers must reassess PPE as workplace tasks evolve, equipment changes, or new hazards arise.
    • Employees must provide feedback on PPE performance and report any deficiencies.
    • Why It Matters: A proactive feedback loop ensures PPE remains effective and aligned with current workplace risks.

Real-Life Case or Scenario

Where possible, use an actual incident that you have experienced or been involved in.

A worker was assigned a new cutting task. While wearing standard gloves, the worker suffered a severe hand laceration because the gloves were not designed for cut resistance. The task had changed, but the PPE wasn’t reassessed. This could have been avoided if the worker had reported the new hazard and a reassessment had been performed.

Employee Responsibilities

  • Inspect PPE before each use to ensure it’s in good condition.
  • Speak up if PPE is inadequate for the task.
  • Report non-routine or new tasks that introduce hazards requiring new PPE.

Employer Responsibilities

  • Conduct regular hazard assessments for tasks and conditions.
  • Provide and communicate PPE requirements to employees.
  • Update PPE assessments as workplace conditions evolve.

Discussion & Questions

  • "Have you encountered a task where you felt your PPE was not adequate?"
  • "What steps do you take when you notice a new hazard requiring PPE?"
  • "Does anyone have suggestions to improve our PPE selection process?"

Commitment/Action Plan

Employees: If you see something wrong with PPE or a hazard that hasn’t been addressed, report it immediately. Supervisors: Ensure hazard assessments are updated as tasks and conditions change.

Wrap-Up

PPE saves lives, but only if it’s the right equipment for the job. By working together, reporting hazards, and reassessing tasks, we can keep this site safe for everyone. Thank you for being proactive and making safety a priority.

Standards Overview

  • OSHA 29 CFR 1910.132 mandates that employers conduct hazard assessments to determine PPE requirements.
  • Employers must communicate PPE decisions to employees and ensure proper equipment is provided, maintained, and used.
  • Employees have a responsibility to report when PPE is no longer adequate or if new hazards arise.

Disclaimer

“The information provided in this toolbox talk is provided for informational and educational purposes only. It is not intended to be a substitute for professional legal, safety, or regulatory advice. The information presented is based on best practices and general industry standards but may not apply to all workplace situations.

It is the responsibility of the employer, supervisors, and workers to ensure compliance with applicable federal, state, and local laws, regulations, and standards, including but not limited those of the Occupational Safety and Health Administration (OSHA). Site App Pro, its affiliates, agents or representatives, as well as the authors, presenters, and distributors of this toolbox talk assume no liability for the use or application of the information provided.

Participants are encouraged to consult appropriate legal, safety, or regulatory professionals to address specific concerns or questions. Always follow your organization's policies and procedures for workplace safety and hazard mitigation.”

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Last Updated:
January 13, 2025