Safety Awareness for Working Around Mobile Cranes

Manual Lifting & Material Handling

The Problem

Mobile cranes are essential tools on construction sites, but they come with serious risks. Struck-by incidents, dropped loads, electrical hazards, and poor visibility can all result in serious injuries or fatalities. Without awareness and proper precautions, working around cranes can quickly become dangerous. Today, we’ll focus on identifying these hazards and learning how to prevent incidents when working near mobile cranes.

Identify the Hazards

  • Struck-By the Crane or Counterweight

  • Struck-By the Load

  • Dropped Objects

  • Overloading the Crane

  • Electrocution Hazards

  • Poor Visibility

  • Wind and Weather Conditions
  • Unqualified Operator Errors

Safety Practices and Preventative Measures

Struck-By the Crane or Counterweight
Hazard: Swinging counterweights or crane parts can strike or crush workers.
Solution:

  • Always maintain a safe distance from the crane and counterweights.
  • Never enter areas marked by barricades or warning signs.
  • Stay out of the crane’s blind spots and avoid standing directly in front of or behind it.

Struck-By the Load
Hazard: Workers can be struck by moving or suspended loads.
Solution:

  • Never stand under a suspended load.
  • Use tag lines to control the load and maintain a safe distance.
  • Stay alert and aware of the crane’s lifting operations.

Dropped Objects
Hazard: Tools, equipment, or materials can fall from the crane and strike workers below.
Solution:

  • Avoid standing beneath the crane boom or deck.
  • Be cautious of workers placing tools or materials in unsafe positions.
  • Wear your safety helmet at all times to protect against falling objects.

Overloading the Crane
Hazard: Exceeding the crane's load capacity can cause structural failure or tipping.
Solution:

  • Never add materials to a load without approval from a competent person.
  • Follow the crane’s rated capacity limits precisely.

Electrocution Hazards
Hazard: Cranes that come into contact with power lines can energise the equipment and cause electric shock.
Solution:

  • Maintain safe distances from power lines as required by WorkSafe NZ.
  • If a crane approaches power lines, immediately notify the operator and spotter.
  • Never touch a crane in contact with live lines—stay clear and warn others.

Poor Visibility
Hazard: The crane operator’s limited view can cause accidents, especially in congested work areas.
Solution:

  • Stay visible to the operator and the spotter.
  • If a crane is moving toward a hazard, immediately alert the spotter to stop operations.
  • Follow designated walkways and avoid blind spots.

Wind and Weather Conditions
Hazard: Strong winds can destabilise crane operations.
Solution:

  • Adjust your position if the wind picks up suddenly.
  • Monitor boom and load movements during high winds.
  • Cease operations if weather becomes unsafe.

Unqualified Operator Errors
Hazard: Mistakes by untrained or unauthorised operators can endanger everyone on-site.
Solution:

  • Only competent, certified personnel should operate cranes.
  • Never attempt to operate a crane without formal training.
  • Follow your site’s crane safety procedures.

Real-Life Case or Scenario

Where possible, use an actual incident that you have experienced or been involved in.

On a recent building site, a worker ignored barricades around a crane’s swing area and was struck by the counterweight. Luckily the injury was minor, but the outcome could have been fatal. Simply staying clear of restricted areas would have prevented the incident.

Employee Responsibilities

  • Always maintain safe distances from cranes and suspended loads.

  • Obey all warning signs, barricades, and access controls.

  • Report unsafe conditions or equipment faults immediately.

  • Do not operate a crane unless trained and authorised.

Employer Responsibilities

  • Provide certified crane operators who meet WorkSafe NZ competency requirements.

  • Ensure cranes are regularly inspected, maintained, and safe to use.

  • Establish swing area barricades and exclusion zones.
  • Train workers on crane hazards and site-specific safety procedures.

Discussion & Questions

  • “What are the biggest hazards you’ve noticed when working around mobile cranes?”
  • “Have you seen any near misses or incidents involving cranes?”
  • “How do you make sure you stay visible and safe when cranes are operating?”

Encourage open sharing and feedback from workers.

Commitment/Action Plan

Starting today, let’s commit to maintaining clear exclusion zones, keeping away from suspended loads, and reporting all unsafe crane operations. Stay alert and prioritise communication with crane operators and spotters.

Wrap-Up

Mobile crane incidents are preventable when we follow safe work practices, respect exclusion zones, and communicate clearly. Let’s protect ourselves and our team by staying alert and compliant. Thank you for putting safety first.

Standards Overview

Mobile crane incidents are preventable when we follow safe work practices, respect exclusion zones, and communicate clearly. Let’s protect ourselves and our team by staying alert and compliant. Thank you for putting safety first.

Disclaimer

These toolbox talks are provided for informational and educational purposes only and are not a substitute for professional legal, health and safety, or regulatory advice.

The content reflects recognised best practices and general industry standards as at the date of publication. However, it may not be applicable to all workplace environments or specific operational contexts.

It is the responsibility of the Person Conducting a Business or Undertaking (PCBU), as well as officers, workers, and other duty holders under the Health and Safety at Work Act 2015 (HSWA), to ensure compliance with all relevant laws, regulations, and WorkSafe New Zealand guidance.

The authors, presenters, and distributors of this toolbox talk disclaim all liability for any loss, damage, or injury arising from the use or reliance on the information provided. Users should seek advice from a suitably qualified health and safety professional or legal advisor for guidance tailored to their specific circumstances.

Always follow your organisation’s policies, procedures, and safe work practices to manage risks and maintain a safe and healthy workplace.

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Last Updated:
April 28, 2025