Safety Around Hydraulic Equipment
The Problem
Hydraulic equipment is essential on many job sites, but it also presents significant risks. High-pressure systems, faulty hoses, and improper handling can lead to serious injuries, such as injection injuries, burns, and crushing incidents. Today, we’ll discuss the hazards of hydraulic equipment and how to work with it safely to prevent accidents.
Identify the Hazards
- High-Pressure Leaks: Hydraulic fluid under pressure can penetrate the skin, leading to injection injuries that require immediate medical attention.
- Hose Failures: Damaged or worn hoses can rupture, spraying hot or flammable hydraulic fluid.
- Improper Lockout/Tagout: Accidental activation during maintenance can cause crushing or amputation injuries.
- Stored Energy: Even when equipment is off, pressurized systems may store energy that can cause unexpected movement or discharge.
Safety Practices and Preventative Measures
nspect Hydraulic Equipment Regularly:
- Check hoses, connections, and seals for wear, leaks, or damage.
- Ensure protective covers and guards are intact.
- Report any defects to your supervisor immediately and tag out faulty equipment.
Handle High-Pressure Systems with Care:
- Never attempt to check for leaks with your hands. Use a piece of cardboard or wood to safely detect leaks.
- Wear appropriate PPE, including gloves, safety goggles, and protective clothing when working near hydraulic systems.
Follow Proper Lockout/Tagout Procedures:
- De-energize and depressurize hydraulic systems before performing any maintenance.
- Lock and tag out the equipment to prevent accidental reactivation.
Store and Use Hoses Safely:
- Avoid kinking, twisting, or exposing hoses to excessive heat or chemicals.
- Use hoses rated for the system’s pressure and replace them if they show signs of wear or damage.
Be Aware of Stored Energy:
- Release pressure from hydraulic systems before disconnecting or working on them.
- Use equipment with built-in pressure relief valves to prevent unexpected discharge.
Respond to Hydraulic Fluid Injuries Immediately:
- Injection injuries require urgent medical treatment. Do not delay seeking help, as these injuries can quickly worsen.
Real-Life Case or Scenario
A worker once tried to locate a hydraulic fluid leak with their hand. The pressurized fluid penetrated their skin, causing an injection injury. They delayed seeking medical attention, resulting in a severe infection and permanent damage. This incident could have been prevented by using a safe detection method and prompt treatment.
Employee Responsibilities
- Inspect equipment before use and report defects.
- Wear appropriate PPE when working with hydraulic systems.
- Follow proper lockout/tagout procedures during maintenance.
- Use only approved hoses and components for repairs or replacements.
Employer Responsibilities
- Provide training on hydraulic equipment safety.
- Ensure regular inspections and maintenance of hydraulic systems.
- Supply appropriate PPE and replacement parts for worn or damaged components.
- Enforce lockout/tagout procedures to protect employees.
Discussion & Questions
- What are some hazards you’ve encountered when working with hydraulic equipment?
- Do you have concerns about the condition of any hydraulic systems on this site?
Encourage employees to share experiences and ask questions.
Commitment/Action Plan
Let’s commit to inspecting all hydraulic equipment before use and strictly following safety procedures. If you see any issues, tag the equipment and report it immediately. Together, we can prevent accidents and ensure a safe job site.
Wrap-Up
Hydraulic equipment is powerful, but it comes with serious risks. By following these safety practices, we can protect ourselves and our co-workers. Thank you for making safety a priority.
Standards Overview
Under the Canada Labour Code and applicable provincial occupational health and safety regulations, employers and supervisors are required to eliminate or minimize risks associated with plant and machinery, including hydraulic systems. Key expectations include:
- Maintaining and operating hydraulic systems according to manufacturer specifications.
- Providing training on safe use and maintenance.
- Conducting regular inspections.
- Applying lockout/tagout (LOTO) procedures during servicing to prevent accidental activation.
Disclaimer
“The information provided in this toolbox talk is intended for informational and educational purposes only. It is not a substitute for professional legal, safety, or regulatory advice. The content reflects general best practices and industry standards but may not be applicable to all workplace environments or jurisdictions.
It is the responsibility of employers, supervisors, and workers to ensure compliance with applicable federal, provincial, and territorial laws, regulations, and standards, including but not limited to those set by the Canadian Centre for Occupational Health and Safety (CCOHS) and relevant provincial occupational health and safety authorities. Site App Pro, its affiliates, agents, or representatives—as well as the authors, presenters, and distributors of this toolbox talk—assume no liability for the use or application of the information provided.
Participants are strongly encouraged to consult appropriate legal, safety, or regulatory professionals regarding specific workplace concerns or questions. Always adhere to your organisation’s policies and procedures for health and safety and hazard management.
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