Roadway Work Zone Safety

Heavy Equipment & Vehicle Safety

The Problem

Roadwork zones are among the most hazardous environments for workers. Every year, road workers are struck by vehicles or injured due to unsafe practices in and around these zones. The combination of high-speed traffic, heavy machinery, and reduced visibility makes vigilance and planning critical. Today, we’ll discuss the hazards associated with roadway work zones and how we can prevent injuries and fatalities by following best practices and guidelines from the Canadian Centre for Occupational Health and Safety (CCOHS).

Identify the Hazards

  • Traffic Hazards: Speeding, distracted, or impaired drivers entering the work zone. Poor visibility at night or in adverse weather.
  • Poor Work Zone Layout: Inadequate signage, cones, or barriers leading to confusion or unsafe access.
  • Heavy Equipment: Workers struck by vehicles or mobile equipment operating inside the work zone.
  • Distractions: Workers not paying attention to their surroundings or operating reversing equipment.

Safety Practices and Preventative Measures

Plan and Set Up the Work Zone Correctly

  • Use compliant temporary traffic management (TTM) systems, including cones, barriers, signage, and detours.
  • Establish appropriate buffer zones and clearly delineate safe working areas.
  • Place advance warning signs at suitable distances to alert approaching drivers.
  • Follow the Manual of Uniform Traffic Control Devices for Canada (MUTCDC) requirements.

Wear the Right Personal Protective Equipment (PPE)

  • High-visibility garments meeting CSA Z96-15 standards must be worn at all times.
  • Use safety footwear, gloves, hard hats, and hearing protection where necessary.

Traffic Management

  • Ensure a trained and certified Site Traffic Management Supervisor (STMS) or equivalent oversees the traffic management plan.
  • Designate trained traffic controllers to safely manage vehicle flows.
  • Review traffic management plans regularly to ensure they are site-specific and effective.

Safe Operation of Machinery

  • Use trained spotters when operating equipment or vehicles around pedestrians.
  • Ensure vehicles have reversing alarms, mirrors, and beacon lights.
  • Maintain communication between workers and operators, especially near blind spots.

Stay Alert and Aware

  • Avoid using mobile phones or earphones in active work areas.
  • Always face traffic and be aware of moving vehicles and machinery.
  • Never assume a driver or machine operator has seen you.

Emergency Planning

  • Establish an emergency response plan and ensure all workers know the procedures.
  • Communicate clearly the locations of first aid kits, fire extinguishers, and emergency contacts.

Real-Life Case or Scenario

Where possible, use an actual incident that you have experienced or been involved in.

A traffic worker was fatally struck by a vehicle when a temporary roadwork site was left unmarked after a shift. Without barriers or signage, drivers were unaware of workers ahead. This tragic incident could have been prevented through proper planning, communication, and adherence to the Manual of Uniform Traffic Control Devices for Canada (MUTCDC) guidelines.

Employee Responsibilities

  • Wear the required PPE at all times.
  • Remain alert and follow all traffic control protocols.
  • Report hazards, faulty equipment, or missing signage immediately.
  • Comply with instructions from the Site Traffic Management Supervisor (STMS) and traffic controllers.

Employer Responsibilities

  • Provide compliant PPE and traffic control equipment.
  • Develop and implement a traffic management plan in line with the Manual of Uniform Traffic Control Devices for Canada (MUTCDC).
  • Ensure all workers are trained and competent to work in roadwork zones.
  • Conduct site audits and inspections to maintain safety standards.

Discussion & Questions

  • What traffic hazards have you noticed in our current work zones?
  • Are there ways we can improve visibility or worker protection on-site?

Encourage workers to raise concerns, share near-miss events, or suggest improvements.

Commitment/Action Plan

Let’s commit today to checking our work areas for traffic hazards, ensuring all traffic management devices are in place, and staying alert at all times. Everyone plays a part in maintaining a safe roadwork environment.

Wrap-Up

Roadwork zones are high-risk environments, but with clear planning, proper PPE, and attention to traffic management, injuries can be prevented. Thank you for your focus and commitment to safety.

Standards Overview

  • Canada Labour Code and Provincial Occupational Health and Safety Acts: Require employers and supervisors to eliminate or minimize risks to health and safety as far as reasonably practicable.
  • Manual of Uniform Traffic Control Devices for Canada (MUTCDC): Provides mandatory guidelines for safe temporary traffic management on Canadian roads.
  • CSA Z96-15: Specifies requirements for high-visibility safety apparel in Canada.

Disclaimer

“The information provided in this toolbox talk is intended for informational and educational purposes only. It is not a substitute for professional legal, safety, or regulatory advice. The content reflects general best practices and industry standards but may not be applicable to all workplace environments or jurisdictions.

It is the responsibility of employers, supervisors, and workers to ensure compliance with applicable federal, provincial, and territorial laws, regulations, and standards, including but not limited to those set by the Canadian Centre for Occupational Health and Safety (CCOHS) and relevant provincial occupational health and safety authorities. Site App Pro, its affiliates, agents, or representatives—as well as the authors, presenters, and distributors of this toolbox talk—assume no liability for the use or application of the information provided.

Participants are strongly encouraged to consult appropriate legal, safety, or regulatory professionals regarding specific workplace concerns or questions. Always adhere to your organisation’s policies and procedures for health and safety and hazard management.

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Last Updated:
July 25, 2025