Harnesses and Lanyards

Fall Protection
English (Canada)

The Problem

Falls are the leading cause of fatalities in the construction industry, accounting for around 30% of all workplace deaths. Many of these incidents occur because workers either don’t use fall protection equipment correctly or use damaged gear. Today, we’ll focus on harnesses and lanyards — critical tools for fall protection — and how to use and maintain them properly to stay safe.

Identify the Hazards

  • Improper fit: A harness that doesn’t fit properly may not protect you during a fall and could cause further injury.
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  • Damaged equipment: Frayed lanyards, worn webbing, or corroded buckles compromise safety.
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  • Incorrect use: Using the wrong type of lanyard or failing to connect to an approved anchor point increases the risk of failure.
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  • Lack of inspections: Skipping regular checks can allow serious faults to go unnoticed until it’s too late.

    • Safety Practices and Preventative Measures

    To mitigate these risks, always follow these safety practices:

    Selecting the Right Equipment

    • Use a harness designed to suit your body size and weight.
    • Choose the correct type of lanyard for your task (e.g., energy-absorbing lanyards for fall arrest).

    Inspecting Your Equipment

    • Harness: Check for frayed, cut, or worn webbing. Inspect buckles for rust, cracks, and functionality.
    • Lanyard: Look for damage such as broken stitching or exposed fibres. Ensure snap hooks and connectors are undamaged and lock correctly.
    • Remove defective equipment from service immediately and report it.

    Proper Fitting

    • Adjust the harness snugly — it should fit close to the body without restricting movement.
    • Ensure the D-ring sits in the centre of your back between the shoulder blades.

    Using the Equipment Safely

    • Always attach your lanyard to a certified anchor point rated to withstand at least 15 kN (approx. 5,000 pounds).
    • Keep the anchor point above head height to reduce free-fall distance.
    • Never tie off to scaffolding rails, handrails, or other non-certified anchor points.

    Storage and Maintenance

    • Store harnesses and lanyards in a dry, clean place away from UV exposure, moisture, and chemicals.
    • Avoid exposing gear to sharp edges or heat sources.

    Real-Life Case or Scenario

    Where possible, use an actual incident that you have experienced or been involved in.

    For example, a worker recently fell 4.5 metres from a roof when their harness failed during a slip. A post-incident investigation revealed the webbing had multiple tears that went unnoticed. This tragic incident could have been prevented by conducting a proper inspection. Regular checks save lives — don’t take shortcuts.

    Employee Responsibilities

    • Inspect your harness and lanyard before every use.
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    • Report and tag any damaged equipment immediately.
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    • Use fall protection equipment correctly, and connect only to certified anchor points.
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    • Always wear and adjust your harness properly.

    Employer Responsibilities

    • Provide certified fall protection systems that meet CSA Z259 standards.
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    • Ensure all fall protection equipment is regularly inspected and maintained.
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    • Train workers on the proper use, adjustment, and inspection of harnesses and lanyards.
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    • Provide certified anchor points at all work-at-height locations.

    Discussion & Questions

    • Have you ever come across a damaged harness or lanyard? What was done about it?
    • What challenges do you face when working with harnesses and lanyards?

    Encourage team members to share their experiences or raise any concerns.

    Commitment/Action Plan

    Let’s commit to inspecting our fall protection gear before every shift. Take five minutes to ensure your harness fits well and your lanyard is safe to use. Make safety personal — because a few minutes of prevention could save your life.

    Wrap-Up

    Fall protection equipment works when it’s in good condition and used properly. Don’t take chances with your safety. A harness that fits well, is correctly worn, and thoroughly inspected can be the difference between life and death. Thank you for doing your part to keep the site safe.

    Standards Overview

    Under applicable provincial and territorial health and safety legislation, and following guidance from the Canadian Centre for Occupational Health and Safety (CCOHS):

    • Workers must use fall protection when there is a risk of falling from height.
    • Harnesses and lanyards must meet CSA Standard Z259 series requirements and be inspected regularly.
    • Employers must ensure fall arrest systems are properly maintained, and workers are trained in their correct use.

    Disclaimer

    “The information provided in this toolbox talk is intended for informational and educational purposes only. It is not a substitute for professional legal, safety, or regulatory advice. The content reflects general best practices and industry standards but may not be applicable to all workplace environments or jurisdictions.

    It is the responsibility of employers, supervisors, and workers to ensure compliance with applicable federal, provincial, and territorial laws, regulations, and standards, including but not limited to those set by the Canadian Centre for Occupational Health and Safety (CCOHS) and relevant provincial occupational health and safety authorities. Site App Pro, its affiliates, agents, or representatives—as well as the authors, presenters, and distributors of this toolbox talk—assume no liability for the use or application of the information provided.

    Participants are strongly encouraged to consult appropriate legal, safety, or regulatory professionals regarding specific workplace concerns or questions. Always adhere to your organisation’s policies and procedures for health and safety and hazard management.

    All Rights Reserved Site App Pro 2025

    Last Updated:
    July 4, 2025