Blind Spot Management

Heavy Equipment & Vehicle Safety

The Problem

Blind spots around vehicles and heavy equipment are a leading cause of workplace injuries in Canada. Operators often cannot see workers on foot in these areas, leading to serious harm or fatalities. Today, we’ll address this issue by learning how to manage blind spots effectively and ensure everyone gets home safely.

Identify the Hazards

  • Marked Danger Zones: Workers unknowingly entering blind spot areas around vehicles.
  • Mirror Blind Spots: Improperly adjusted or dirty mirrors reducing visibility.
  • Camera Malfunctions: Faulty or poorly maintained reversing cameras or safety sensors.
  • Lack of Warning Devices: Missing or non-functional alarms, lights, or indicators.
  • Poor Communication: Misunderstood or missing signals between operators and workers on the ground.

Safety Practices and Preventative Measures

Mark Danger Zones

  • Clearly mark vehicle blind spots with hazard tape, signs, or painted zones.
  • Train workers to recognize and stay out of blind spots in all conditions.

Check Mirrors and Adjustments

  • Operators must inspect and adjust mirrors at the start of each shift.
  • Use wide-angle or convex mirrors to increase field of vision.

Maintain Camera Systems

  • Ensure all plant with reversing or side-view cameras are in working condition.
  • Clean camera lenses and test visibility as part of pre-start checks.

Ensure Warning Devices Are Functional

  • Check reversing alarms, beacons, and horns daily.
  • Fit proximity sensors or audible alarms for added safety where practical.

Use Communication Signals

  • Use standardized hand signals, radios, or spotters for consistent communication.
  • High-visibility flags or batons should be used in low-light or noisy conditions.
  • Ensure all workers are trained on emergency stop signals.

Practice Safe Worker Positioning

  • Always make eye contact with operators before entering work zones.
  • Use designated pedestrian routes and crossing points.
  • Never assume the operator can see you—stay visible and alert.

Real-Life Case or Scenario

Where possible, use an actual incident that you have experienced or been involved in.

A worker on a civil construction site was struck by a reversing dumper. The operator couldn’t see the worker due to a failed reversing camera and no spotter on site. The incident resulted in multiple fractures and a full investigation by provincial health and safety authorities. This could have been prevented through effective communication, functioning safety systems, and marked exclusion zones.

Employee Responsibilities

  • Stay clear of marked blind spots unless necessary.
  • Always maintain visual contact with equipment operators.
  • Report any damaged or faulty safety devices.
  • Follow all communication protocols and wear high-visibility PPE.

Employer Responsibilities

  • Provide and maintain operational safety systems, including mirrors, cameras, and alarms.
  • Train all workers in blind spot safety and communication protocols.
  • Mark exclusion zones clearly and update them as work progresses.
  • Carry out regular inspections on all plant and vehicles.

Discussion & Questions

  • Has anyone experienced a near miss related to vehicle blind spots?
  • Which areas on site present the greatest blind spot risks?
  • How can we improve visibility and communication with equipment operators?

Commitment/Action Plan

Let’s commit to inspecting and maintaining all safety systems, using communication protocols consistently, and reporting hazards immediately. Identify blind spots before starting work and always maintain safe separation from operating machinery.

Wrap-Up

Blind spot awareness is a shared responsibility. One misstep can lead to life-changing consequences. Stay alert, communicate clearly, and always prioritise safety. Thanks for your attention and commitment to looking out for one another.

Standards Overview

Under the Canada Labour Code and applicable provincial health and safety legislation, employers (PCBUs) must ensure workers are not put at risk by vehicles or mobile plant.
CCOHS guidelines require regular maintenance of vehicle safety systems.
Blind spot hazards must be controlled through signage, separation, and supervision.
Operators must be trained and deemed competent for plant use.

Disclaimer

“The information provided in this toolbox talk is intended for informational and educational purposes only. It is not a substitute for professional legal, safety, or regulatory advice. The content reflects general best practices and industry standards but may not be applicable to all workplace environments or jurisdictions.

It is the responsibility of employers, supervisors, and workers to ensure compliance with applicable federal, provincial, and territorial laws, regulations, and standards, including but not limited to those set by the Canadian Centre for Occupational Health and Safety (CCOHS) and relevant provincial occupational health and safety authorities. Site App Pro, its affiliates, agents, or representatives—as well as the authors, presenters, and distributors of this toolbox talk—assume no liability for the use or application of the information provided.

Participants are strongly encouraged to consult appropriate legal, safety, or regulatory professionals regarding specific workplace concerns or questions. Always adhere to your organisation’s policies and procedures for health and safety and hazard management.

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Last Updated:
July 10, 2025