Back Safety – The Right Way to Lift

Manual Lifting & Material Handling

The Problem

Your back is like a bridge that supports your entire working life. Just like one overloaded truck can weaken a bridge, one improper lift can cause lasting injury. Back injuries are one of the most common workplace hazards, and they often occur because we rush or use improper lifting techniques. Today, we’ll focus on the problem of back injuries, why they happen, and how we can prevent them with proper lifting methods.

Identify the Hazards

  • Back Strain or Sprain: Overextending or twisting the back.
  • Herniated Discs: Lifting with poor posture, putting too much pressure on the spine.
  • Chronic Pain: Repeated improper lifts leading to long-term injury.
  • Workplace Incapacity: Severe injuries can result in lost work time or permanent disability.

Safety Practices and Preventative Measures

Pre-Lift Assessment

  • Test the weight of the load by tipping it slightly.
  • Check the size, stability, and availability of handles or grip points.
  • Plan your path before lifting—look for obstacles or uneven surfaces.
  • Decide if you need assistance or mechanical equipment (e.g., trolleys or pallet jacks).

Prepare Your Body

  • Warm up your muscles with light stretches.
  • Face the load directly and get into the correct lifting mindset.

Power Position for Lifting

  • Stand with your feet shoulder-width apart.
  • Bend at your knees and hips—not your waist.
  • Keep your back straight and engage your core muscles.
  • Look forward, with your chin up, to maintain posture.

Proper Grip

  • Use both hands to secure the load.
  • Wear gloves for a better grip if needed.
  • Use handles when available, and test your grip before fully lifting.

The Lift

  • Keep the load close to your body.
  • Use your legs (not your back) to lift the weight.
  • Lift smoothly—no jerking or sudden movements.
  • Keep your back straight as you rise.

Movement During the Lift

  • Take small, steady steps.
  • Never twist your back—pivot your feet to change direction.
  • Ensure you can see clearly while moving.

Critical Safety Rules

Never:

  • Lift beyond your capacity.
  • Twist while lifting.
  • Skip proper lifting techniques.
  • Rush or lift when you’re injured.

Always:

  • Assess the load and conditions.
  • Ask for help when needed.
  • Use mechanical aids whenever possible.
  • Report pain or discomfort immediately.

When to Stop

  • The load feels too heavy.
  • The item is awkward or unstable.
  • You feel pain from a prior injury.
  • The path is unsafe or obstructed.

Using Mechanical Aids
Whenever possible, use tools like:

  • Hand trolleys
  • Dollies
  • Lift tables
  • Pallet jacks

These aids significantly reduce the strain on your back.

Real-Life Case or Scenario

Where possible, use an actual incident that you have experienced or been involved in.

A worker tried to lift a heavy load without testing its weight or using a hand trolley. He bent at the waist instead of using his legs, twisted his body mid-lift, and ended up with a strained back. This injury could have been avoided by taking an extra 10 seconds to plan and lift properly.

Employee Responsibilities

  • Always assess a load before lifting.
  • Use proper lifting techniques as outlined above.
  • Request assistance when needed and use mechanical aids.
  • Report any pain, discomfort, or unsafe conditions to your supervisor immediately.

Employer Responsibilities

  • Provide training on proper lifting techniques.
  • Ensure mechanical aids like hand trolleys and dollies are readily available.
  • Foster a safety-first culture that encourages employees to stop and assess loads.

Discussion & Questions

  • What types of loads do you frequently lift on this job site?
  • What challenges prevent you from lifting properly?
  • How often do you use mechanical aids, and are there enough available?

(Allow employees to share input, challenges, and suggestions for improving lifting safety.)

Commitment/Action Plan

Let’s make a commitment today to lift the right way. Take those extra few seconds to test the load, position yourself correctly, and follow proper lifting techniques. If the load feels too heavy or conditions are unsafe, stop and ask for help or use equipment.

Wrap-Up

Every lift is a choice. Taking the time to lift safely isn’t wasting time—it’s investing in your long-term health and safety. Your back has to last you your entire career, so let’s protect it with every lift we make.

Standards Overview

CCOHS encourages businesses and workers to prevent musculoskeletal injuries by following proper ergonomics and safe lifting techniques.
While there isn’t a single regulation specifically for lifting, the Canada Labour Code and applicable provincial health and safety legislation require employers to manage risks to health and safety, including those associated with manual handling.
Safe lifting practices and the use of mechanical aids are critical to long-term back safety.

Disclaimer

“The information provided in this toolbox talk is intended for informational and educational purposes only. It is not a substitute for professional legal, safety, or regulatory advice. The content reflects general best practices and industry standards but may not be applicable to all workplace environments or jurisdictions.

It is the responsibility of employers, supervisors, and workers to ensure compliance with applicable federal, provincial, and territorial laws, regulations, and standards, including but not limited to those set by the Canadian Centre for Occupational Health and Safety (CCOHS) and relevant provincial occupational health and safety authorities. Site App Pro, its affiliates, agents, or representatives—as well as the authors, presenters, and distributors of this toolbox talk—assume no liability for the use or application of the information provided.

Participants are strongly encouraged to consult appropriate legal, safety, or regulatory professionals regarding specific workplace concerns or questions. Always adhere to your organisation’s policies and procedures for health and safety and hazard management.

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Last Updated:
July 10, 2025